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Maze

infoWhy this? Designing a playable maze requires creativity to be balanced with measurable functional requirements, including route continuity, difficulty, spacing, and secure ball containment. Product analysis, accurate marking out, controlled coping-saw work, and careful finishing develop the precision and quality control needed to manufacture a successful MDF product.

scheduleWhy now? Following earlier work with natural timber and core workshop tools, this project introduces MDF and its distinct properties, limitations, and dust-control requirements. It also consolidates product-analysis and digital-design skills while increasing expectations for accuracy, finish, and manufacturing quality.

neurologyYou need to know

  • ACCESS FM is an acronym used to analyse products, standing for: Aesthetics, Cost, Customer, Environment, Size, Safety, Function, and Materials.
  • Aesthetics refers to how the product looks and its visual appeal.
  • Cost refers to the price to produce and purchase the product.
  • Customer refers to the target user or market for the product.
  • Environment refers to the environmental impact of the product, including materials and disposal.
  • Size refers to the dimensions and proportions of the product.
  • Safety refers to how safe the product is to use.
  • Function refers to the purpose and operation of the product.
  • Materials refers to the substances from which the product is made.
  • IT software, such as PowerPoint and CAD programs, can be used to create and develop design ideas for products.
  • MDF (Medium Density Fibreboard) is a common engineered wood product made by bonding compressed wood fibres with resin.
  • MDF has a smooth and uniform surface that is suitable for accurate shaping and painting.
  • MDF has weak edges, can swell when wet, and produces harmful fine dust when cut or sanded.
  • Accurate measuring and marking out are essential steps in preparing wood for cutting and assembly.
  • A coping saw is a hand tool used for cutting curves and intricate shapes in wood, including MDF.
  • High standards of manufacture involve careful planning, precision, and attention to detail.
  • A successful maze has a continuous route from start to finish, wall spacing that allows the ball to move, barriers that prevent unintended shortcuts, a suitable level of difficulty, and secure containment of the ball.

rocket_launchYou must be able to

  • Apply the ACCESS FM framework to analyse and compare two different maze products, providing specific examples for each criterion.
  • Use IT software, such as 2D Design or PowerPoint, to create a detailed and visually interesting design idea for a maze product.
  • Accurately measure and mark out dimensions on a piece of MDF using appropriate tools, such as a ruler, try square, or marking gauge.
  • Fit and tension a coping saw blade correctly, orient the teeth appropriately, secure the MDF, use controlled strokes, turn the work gradually, and cut on the waste side of the marked line.
  • Secure MDF with a bench hook or clamp before cutting or sanding, and keep hands away from the cutting path.
  • Use appropriate dust extraction and eye protection when cutting or sanding MDF, and follow the department’s rules for respiratory protection.
  • Manufacture a maze product to a high standard, demonstrating precise assembly, finishing techniques such as sanding and painting, and quality control.


Revision Quiz

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